Filter Elements: Types, Materials, Applications, and Features

pleated mesh filter cartridge

Introduction to Stainless Steel Filter Elements

Stainless steel filter elements are essential components in industrial filtration systems. They provide high strength, corrosion resistance, high-temperature tolerance, and long service life. Compared with disposable filter media, stainless steel elements can be cleaned, reused, and customized for different industries and flow conditions.

Common applications include oil & gas, chemical processing, water treatment, food and beverage production, pharmaceuticals, and air filtration.


Types of Filter Elements

Industrial filter elements come in multiple structures depending on filtration accuracy and working conditions.

1. Woven Wire Mesh Filter Elements

Made from plain weave, twill weave, or dutch weave stainless steel mesh.
Features:

  • Precise micron rating

  • Good mechanical strength

  • High flow rate

  • Reusable

Typical forms: filter tubes, filter discs, mesh cylinders.


2. Pleated (Folded) Filter Elements

Pleated stainless steel mesh increases the filtration area by 5–10 times.
Advantages:

  • Higher dirt-holding capacity

  • Low pressure drop

  • Suitable for fine filtration

Widely used in hydraulic systems, polymer filtration, and process liquids.


3. Sintered Filter Elements

Made by sintering multiple layers of wire mesh under high temperature.
Benefits:

  • Uniform pore size

  • High strength and rigidity

  • Withstand high temperature & corrosion

  • Excellent backwash performance

Commonly used in petrochemical and high-pressure filtration systems.


4. Perforated + Mesh Reinforced Elements

A combination of perforated metal as support and mesh as filtration media.
Used for:

  • High pressure conditions

  • Large flow systems

  • Protection of inner layers


Materials Used for Filter Elements

The most common materials include:

  • SS304 / SS304L
    General-purpose filtration, corrosion-resistant.

  • SS316 / SS316L
    Better corrosion resistance, suitable for food & chemical applications.

  • SS310 / SS904L
    For high temperature and strong acid/alkali environments.

  • Monel / Hastelloy / Duplex Steel
    Used when corrosion conditions are extremely severe.


Key Advantages of Stainless Steel Filter Elements

  • High strength and pressure resistance

  • Excellent corrosion resistance

  • Washable and reusable

  • Stable micron rating from 1 μm to 500 μm

  • Long service lifetime

  • Suitable for harsh industrial environments

  • Customizable size, shape, and end connections


Applications of Filter Elements

• Oil & Gas Industry

Used in sand control, injection water filtration, and protection of pumps & valves.

• Chemical Processing

Filtration of acids, alkalis, polymers, solvents, and chemical solutions.

• Water Treatment

Pre-filtration, RO system protection, wastewater treatment.

• Food & Beverage

Beer, wine, edible oil, juice, dairy processing.

• Pharmaceutical & Medical

Sterile filtration, gas & liquid purification.

• Air & Gas Filtration

Dust removal, compressed air systems, industrial ventilation.


Why Choose Our Filter Elements?

At Maidong Wire Mesh, we provide high-quality stainless steel filter elements with strict production standards and customized solutions.

What we offer:

  • Custom micron rating (1–500 μm)

  • Multiple structures: woven mesh, pleated, sintered, perforated support

  • OEM service for industrial clients

  • Fast delivery and stable quality

  • Technical support based on your application needs


Conclusion

Stainless steel filter elements play a key role in ensuring filtration efficiency and system stability. By choosing the right structure and material, you can significantly improve performance, reduce maintenance costs, and extend equipment lifetime.

Need help choosing the right mesh?

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